- No. 688, Jinji Road, Xiangzhou, Guangdong, China
Our advanced mold technology integrates multiple functional mechanisms including slides, lifters, hydraulic cylinders and collapsible cores, specially designed for parts featuring undercuts, threads and intricate internal geometries. We maintain tight control over mechanism precision and synchronized movement to avoid interference and timing‑related faults, achieving smooth demolding and consistently zero‑defect molded components.
We possess extensive expertise in complex‑structure molds, multi‑directional core‑pull, integrated mechanisms, one‑shot forming .
Preliminary Feasibility Study & Finalization：Economical, Demolding‑Friendly, Production‑Ready Plans
High‑rigidity structural design ensures long‑term operational stability.
We carry out early‑stage DFM feasibility analysis and custom mold design plans based on part geometry to avoid subsequent molding risks.
Although the integrated mold structure becomes increasingly complex, one‑shot forming is achieved through mechanisms such as hydraulic cylinders and slides – eliminating secondary operations.
Our complex‑structure molds are designed for precision injection‑molded products requiring coordinated operation of multiple mechanisms – including slides, lifters, hydraulic cylinders, and unscrewing units.
Based on blade geometry, each blade is served by an individual slide, with all slides radiating 360° around the product center.
The customer’s primary challenge was warpage of this large component. We addressed this by incorporating realistic cooling channel configurations into early‑stage CAE analysis, optimizing the design to effectively resolve the issue.
Bottom Panel: To achieve balanced melt filling, we precisely control material flow rate and sequence, while enhancing cooling system design to shorten cooling time and ensure uniform part cooling.
Complex‑structure molds are designed for injection‑molded products that integrate slides, lifters, hydraulic cylinders, unscrewing mechanisms, and undercut‑release systems in a single tool
Air conditioner bezels (multi‑slide mechanisms for side holes and snap‑fits), refrigerator door shelves, washing machine pulsators, and air purifier housings.
IP carriers (hydraulic sequential core‑pulling for complex air ducts), bumper grilles (long‑stroke slides for deep undercuts), and door panel interior trims.
Complex instrument housings and electrical junction boxes.
Tell us your needs, and we will engineer a customized precision die for you. – we’ll get back to you within 24 hours. Your information is secure and will only be used for project consultation.
